Automated Compounding and Packaging Machinery at Phytomax Care Facility
Our Work

Our Work & Scientific Capabilities

From molecular research and botanical extract stabilization to classified cleanroom compounding and automated packaging, our work represents modern cosmetic manufacturing excellence in Nepal.

Bioactive Formulation & R&D Research & Development 100% Tested Actives
Science-Backed Formulation Engineering

Bioactive Formulation & R&D

Formulating skin-identical lipid matrices, photostable UV shields, and targeted actives tailored for South Asian skin and varied environmental climates.

  • Physico-chemical stability incubators
  • Viscosity and pH tolerance benchmarking
  • Preservative efficacy & challenge screening
Classified Cleanroom Compounding Cleanroom Production Classified Cleanroom Suites
Controlled-Atmosphere Manufacturing

Classified Cleanroom Compounding

Operating negative-pressure cleanroom suites with sanitary stainless steel homogenizers preventing microbial and particulate contamination.

  • Jacketed sanitary vacuum mixing tanks
  • Interlocking pass-through airlocks
  • HEPA air filtration and negative atmospheric pressure
High-Speed Automated Packaging Lines Automation Machinery High-Volume Automation
Scalable Automation & Quality Seal

High-Speed Automated Packaging Lines

Automated volumetric piston filling, ultrasonic tube crimping, and precision liquid bottling lines meeting high nationwide distribution volume.

  • Precision volumetric dosing with zero aeration
  • Tamper-evident ultrasonic tube crimping
  • Continuous batch serial and expiration coding
Analytical Assay & Quality Assurance Quality Control Strict Batch Release Protocol
Batch Inspection & Regulatory Compliance

Analytical Assay & Quality Assurance

Every single production batch undergoes stringent in-house physico-chemical and bio-burden assay verification before commercial dispatch.

  • Microbiological sterility testing
  • Spectrophotometric active concentration check
  • Certificates of Analysis (CoA) for clinical partners

Facility Infrastructure & Cleanroom Tour (Nepal)

Phytomax Care operates a specialized, controlled-atmosphere production facility in Bharatpur-16, Chitwan, Nepal equipped with negative-pressure cleanroom suites, automated compounding and packaging machinery, and dedicated analytical research laboratories.

Industrial Facility & Corporate Exterior Facility Architecture

Industrial Facility & Corporate Exterior

Modern manufacturing and administrative headquarters with secure materials entry and dedicated logistics access.

Sterile Cleanroom Compounding Suite Cleanroom Production

Sterile Cleanroom Compounding Suite

Classified cleanroom environment featuring stainless steel sanitary blending tanks with jacketed heating and vacuum homogenization.

Manufacturing Plant Manufacturing Plant

Manufacturing Plant

Pharmaceutical-grade cosmetic compounding and bulk manufacturing plant equipped with jacketed stainless-steel reactors, high-shear homogenizers, and sanitary piping.

Automated Jar Filling Machine Automated Packaging

Automated Jar Filling Machine

High-precision volumetric automated jar filling line ensuring sterile dosing, hermetic closure, and contamination-free barrier cream packing.

Physico-Chemical & Formulation R&D Lab Research & Development

Physico-Chemical & Formulation R&D Lab

Dedicated laboratory for viscosity testing, refractive index verification, emulsion stability analysis, and pH calibration.

Analytical Instrumentation & Assays Quality Control

Analytical Instrumentation & Assays

Precision spectrophotometric and bio-burden testing benches ensuring strict microbiological compliance before release.

Controlled Interlocking Corridors Cleanroom Infrastructure

Controlled Interlocking Corridors

Anti-static, sealed cleanroom corridors with interlocking differential pressure airlocks between gowning and production zones.

Cleanroom Gowning & Pass-Through Contamination Barrier

Cleanroom Gowning & Pass-Through

Secondary differential pressure transition zone preventing foreign particle cross-transfer.

Process Access Airlock Corridor Sanitary Transit

Process Access Airlock Corridor

Seamless epoxy-coated floors and cove wall junctions designed for sanitization protocols.

Automatic Rotary Tube Filling Machine Tube Packaging

Automatic Rotary Tube Filling Machine

High-speed automatic rotary tube filling, sealing, trimming, and batch coding machine designed for airtight cosmetic tube production.

Double Nozzle Jar Filling Machine Packaging Automation

Double Nozzle Jar Filling Machine

Dual-nozzle precision volumetric filling machine engineered for high-viscosity emulsions, gels, and restorative creams.

RO DM Plant Water Purification

RO DM Plant

Industrial Reverse Osmosis Demineralized (RO DM) water treatment plant generating pharmaceutical-grade pure demineralized water for all formulation processes.

Microbiology Incubation Suite Sterility Testing

Microbiology Incubation Suite

Thermal incubators monitoring bacterial and fungal growth for challenge preservation.

Analytical Titration & Stability Stations Formulation Science

Analytical Titration & Stability Stations

Centrifugation and thermal stability testing verifying no phase separation.

High-Precision Analytical Balances Active Dosing

High-Precision Analytical Balances

Micro-analytical measurement benches for active ingredient calibration.

Sample Retention & Stability Vault Regulatory Records

Sample Retention & Stability Vault

Temperature and humidity-controlled archive housing batch retention samples.

HEPA Air Handling Units (AHU) & HVAC HVAC Engineering

HEPA Air Handling Units (AHU) & HVAC

Centralized Air Handling Units maintaining negative atmospheric pressure, temperature regulation, and continuous particulate filtration.

Primary Cleanroom Filtration AHU-2 Air Quality Control

Primary Cleanroom Filtration AHU-2

Multi-stage HEPA filtration module delivering continuous filtered air exchanges per hour.

Secondary Negative Pressure AHU-3 Environmental Control

Secondary Negative Pressure AHU-3

Dedicated clean air distribution unit for R&D laboratories and analytical testing suites.

Industrial Screw Air Compressor System Pneumatic Utility

Industrial Screw Air Compressor System

Oil-free medical grade compressed air power plant driving all automated packaging lines.

Main Logistics Access Gate & Perimeter Logistics Hub

Main Logistics Access Gate & Perimeter

Dedicated truck loading bays and raw material delivery security gates.